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Re: Mast Base

To: "Keith Councell" <keithcouncell@xxxxxxxxx>,<swiftsolo@xxxxxxxxxxxx>
Subject: Re: Mast Base
From: "Greg Ryan" <gregoryrryan@xxxxxxxxxxx>
Date: Tue, 28 Feb 2006 10:56:38 -0500
References: <20060227012954.48439.qmail@web60313.mail.yahoo.com>
Reply-to: "Greg Ryan" <gregoryrryan@xxxxxxxxxxx>
Keith, I have heard of a couple of other cases of the mast base tennon breaking 
away from the bottom of the mast base cup. I think this kind of problem is most 
likely caused by a couple of things. First if the bottom of the tennon is not 
curved then as the mast is raked the aft end of the tennon will take all the 
compression load, and the leverage will stress the tennon cup joint. Secondly 
if the aft hole in the tennon, through which it is pinned, is not the right 
size to allow some movement the tennon could be likewise suspended aft of the 
mast and stress the joint. If the bearing surface of the tennon is under the 
mast then I doubt you would have a problem, the shearing forces would be 
minimal. Perhaps you could investigate this reglue what you have and shape the 
tennon so that it doesn't happen again. 

Alternatively, you could make another mast base fitting fairly easily using a 2 
1/4 inch circular mandrill and a flat sheet of carbon s-glass  The instructions 
are in the manual and are straight forward, its an easy piece to make.  In case 
you really don't want to make one, NYC Skiffs makes mast base plugs and I can 
send you one to replace yours before the regatta. I do not have any in stock 
now but I could make a few within a couple of weeks.  Presently I am making 
another "urgent" batch of forestay fittings to help people who are people going 
to Florida. If you need one of these or any other NYCSkiffs fittings (mast 
step, Tiller/throat/rudder /cb/ spreader cores) then please think ahead, and 
let me know when you are going to need it so that I can plan, keep costs low, 
and there is less delay for you. 
Greg
  ----- Original Message -----
  From: Keith Councell 
  To: Greg Ryan ; Bram 
  Sent: Sunday, February 26, 2006 8:29 PM
  Subject: Mast Base


  Guys,

  Do you know anyone making Mast bases... I have a crack forming where the 
Tenon is connected to the bottom of the mast. I'm don't think I can repair it 
good enough without removeing the base, which will basicly damage the mast base 
too much. At the moment it is setting fine but I need to replace it. I don't 
thing the next time I set the mast it will make it.

  Regards,
  Keith Councell


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